Revolutionizing Micrometer Accuracy: The FJC03 Series of Contact Displacement Sensors from Fulvic Reinvents the Standard for Precision Measurement

In the high-end manufacturing field, the slightest displacement deviation may trigger a chain reaction, affecting product quality and equipment operation safety. Traditional displacement sensors are not sufficiently accurate, responsive and environmentally adaptable to meet the needs of measurement under complex working conditions. With advanced technology, FJC03 series contact displacement sensors bring new solutions for wheel breakage testing, gasket insertion detection, and feedback control of grinding equipment with micron-level precision, fast response and stable performance.

Micron-level precision: redefining the industry standard

The FJC03 series utilizes the CMOS encoder measurement principle to accurately capture displacement data by analyzing the complex patterns on the scale at high speed. The highest precision can reach 1μm, which is about 1/60th of the diameter of a human hair, breaking through the limitations of millimeter-level precision of traditional sensors. The sensors also feature zero cumulative error, so that data accuracy remains consistent even over long periods of time and high frequency measurements. In wheel breakage testing, the FJC03 series can accurately detect the slightest drop on the surface of the wheel within 1μm, providing a reliable basis for subsequent processing adjustments.

Secondly, 50ms Extremely Fast Response: “Accelerator” for High-Efficiency Production

In the pursuit of efficient production, FJC03 series of 50ms fast response speed, can instantly complete the micron displacement measurement, compared with the traditional sensor response efficiency increased by 3 times. In the gasket insertion inspection, the sensor can monitor the displacement change during the gasket insertion process in real time, and provide timely feedback data to avoid seal failure caused by improper or excessive insertion. After the introduction of FJC03 series to an automotive parts manufacturer, the qualification rate of gasket assembly has increased to 99.8%, and the production efficiency has been significantly improved.

Stable and Reliable: The “Measurement Pioneer” in Complex Environments

Traditional displacement sensors are susceptible to temperature changes, electromagnetic interference and other factors, resulting in measurement errors. the FJC03 series relies on CMOS encoder measurement technology to solve the problem of temperature characteristics and tracking errors from the root. The built-in intelligent algorithm automatically compensates for environmental interference, maintaining stable measurement performance in extreme temperatures ranging from -20°C to 80°C. The FJC03 series has a protection rating of IP67 and is protected against dust and dirt. The sensors are IP67 rated, dustproof and waterproof, and are resistant to harsh conditions such as oil and dust.

Multi-scenario adaptation: to meet diversified industrial needs

Wheel break test: Accurately measure the wheel surface drop, the error is controlled within 1μm, to ensure the quality of the wheel, for aerospace, automotive manufacturing and other fields to provide reliable inspection data.

Gasket insertion test: real-time monitoring of gasket insertion displacement, rapid response to feedback, effectively improve the gasket assembly qualification rate, reduce product failures caused by sealing problems.

Feedback control of grinding equipment: Stable work under harsh working conditions, timely feedback of the displacement data of the grinding head, helping to realize high-precision grinding and improve the quality of workpiece processing.

V. Technology Enabling: Opening a New Era of Precision Measurement

In the wave of Industry 4.0, the performance of contact displacement sensors plays a decisive role in manufacturing accuracy and production efficiency. The FJC03 series provides a more reliable solution for precision manufacturing with micron-level accuracy, extremely fast response and excellent stability. By choosing the FJC03 series, you are choosing a more efficient and smarter production method of the future.