New Products] FGS-22 Color Sensor: Long Distance Detection + Intelligent Anti-Shaking, Opening a New Dimension of Industrial Color Identification!

In the field of industrial automation, the accuracy and stability of color detection is always the key to production efficiency and quality control. The newly launched FGS-22 Color Sensor from FUWEI provides a breakthrough optical design and intelligent algorithm to redefine the standard of color detection and provide an all-around solution of “long-distance, anti-interference, and self-adaptation” for high-speed production lines.

✅ Core Advantage 1: Ultra-long detection distance, adaptable to complex scenes

Traditional color sensors are often limited by short detection distance, ambient light interference and other issues, but FGS-22 through the optimization of the optical lens and LED power ratio, the detection distance will be raised to 18-28mm (the industry's conventional products are only 5-15mm). Whether it is the long-distance color difference detection of automotive parts or the color identification of stacked workpieces on the assembly line, it can easily cover and reduce the risk of mechanical interference caused by the installation distance is too close, especially suitable for large-scale equipment or multi-layer workstation layout of the automated production line.

✅ Core Advantage 2: Intelligent anti-shaking design, zero error in dynamic detection

To address the problem of jitter in high-speed motion scenes, FGS-22 is equipped with an adjustable detection error function, which allows you to flexibly set the trigger threshold through the knob, effectively filtering out misjudgments brought about by object shaking. Measured data show that under the working condition of conveyor speed of 3m/s, its detection stability is 40% higher than similar products, ensuring the accuracy of color recognition in dynamic scenes such as high-speed sorting and packaging, and significantly reducing the frequency of production line downtime debugging.

✅ Core Advantage 3: Intelligent switching of three-color LEDs, full material self-adaptation

Unlike the limitations of a single light source sensor, FGS-22 has built-in red (R), green (G), blue (B) three-color LED light source, and is equipped with automatic light source selection algorithm. The system can match the best light source in real time according to the color characteristics of the object under test (such as dark rubber parts, reflective metals, transparent plastics, etc.), avoiding the detection of blind zones due to differences in material reflectivity or color saturation. For example, when detecting dark-colored electronic components, it automatically switches to the high-contrast red light mode, increasing the detection sensitivity by 50% and truly realizing “one device for multiple purposes”.

✅ Application Scenario Test: Double Breakthrough in Efficiency and Accuracy

 Automotive industry: In the assembly line of car door interior parts, FGS-22 detects different colors of snap parts at a long distance, with the PLC control system to realize automatic sorting, the efficiency is increased by 30%, and the false judgment rate is lower than 0.1%.

3C Electronics: High-speed detection of gradient color coatings on cell phone shells, accurately identifying subtle color differences through blue light patterns, helping QC reduce the defective rate by 25%.

 Packaging and Printing: In food packaging production line, dynamically detects the color code alignment of bags, and the anti-jitter design ensures zero leakage in the high-speed production of 200 pieces per minute.

Why choose the FGS-22?

Minimal installation: Compact body (only 22mm diameter) supports quick installation with M3 threaded holes for compatibility in tight spaces.

 Durable and Reliable: IP65 protection for dusty and humid environments, with over 50,000 hours of continuous operation.

 Intelligent Adaptation: Plug and play, no need for complex programming, and real-time checking of detection status and parameters via OLED display.

With the double hardcore strengths of “long-distance detection + anti-shaking and self-adaptation”, the FGS-22 color sensor has become an all-rounder for color detection in the field of industrial automation. Click the link below to book a free sample test, so that every color recognition on the production line can be a guarantee of quality and efficiency!